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Air Strip Technology Now Available on COMO
Oil Recycling Systems
The addition of Air Strip technology moves COMO Oil Recycling
Systems ahead of vacuum oil purifiers in cost effectiveness
and energy efficiency. COMO Oil Recycling Systems
now offer water removal rates and dryness levels equivalent to vacuum
systems with lower costs, complexity, and energy usage. Water removal
rates are greater than one gallon per hour and final dryness levels
of less than 40 ppm water are easily achieved. The addition of air
stripping technology to our re-cycling systems makes it possible
to economically dry oils that tend to retain emulsified water.
What is Air Stripping?
Air stripping is a "mass transfer" operation using dry
air as a conveyor belt to remove water from oil. The oil is heated
to 150 degrees Fahrenheit or more and finely dispersed air is injected.
The air is immediately heated to the temperature of the oil, and
in so doing, its "relative humidity" drops to the point
where it is able to absorb up to its own weight or more in water.
The higher the temperature of the oil, the greater the amount of
water the air can remove. The rate of water removal with air stripping
is determined by the temperature of the oil and the amount of air
flow. 5 cfm of air with an oil temperature 160 degrees will remove
one gallon of water per hour. Other volatile contaminants are also
removed by this process.
How does Air Stripping compare with Vacuum
purifying?
Oil temperatures are about the same in both processes. Oil oxidation
is generally not a factor at these temperatures given the short
exposure times involved. COMO's Air Strip systems are built on the
foundation of our Oil Recycling Systems which all feature an integral
oil reservoir. Using this oil reservoir in-stead of attempting to
dry the oil in place results in such large energy savings that operation
may be possible where it would be impossible to operate a vacuum
system.
With Vacuum Purifiers, the oil is drawn from the sump through a
heater, passes through the vacuum chamber, and is discharged back
to the sump still hot. If the sump is large, most of the heat added
to the oil is lost in the reservoir. Most vacuum systems are equipped
with heaters that are not capable of raising the oil temperature
more than 50 degrees per pass. If the heat loss in the sump is excessive,
the oil temperature will never reach the required 150 degrees. The
energy required to raise a 5 g.p.m. flow of oil from an ambient
temperature of 70 degrees to the minimum required temperature of
150 degrees in one pass is in excess of 21 kilowatts (72,000 btu).
At many locations, this amount of electrical power is not available.
In contrast, COMO's Model "2000" Air Strip Recycling
System can handle 100 gallon batches of oil with only 6
kilowatt heaters, which require only 25 amps at 240 volts single
phase or 14.5 amps at 240 volts 3 phase. The amperage requirements
at 480 volts will be half these numbers.
Compare energy requirements, initial cost, simplicity, or quality
of final product. COMO Air Strip Recycling Systems
come out on top.
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