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Quench Oil
What Happens to the Quench Oil?
As any quench oil is used, its inherent properties of heat resistance,
hardening ability and finishing quality begin to degrade. This degradation
in quench quality is noticed because the quench oil is gradually
being contaminated with particulate. Particulate contamination will
diminish the quench oils resistance to heat, prevent uniform
hardening and promote cracking or distortions of steel parts. Additionally,
particulate contamination will inhibit a quality finish to steel
parts as a sludge buildup is noticed.
Oxidation occurs in a quench oil as it is exposed to air or oxygen.
At elevated temperatures, this oxidation occurs at a relatively
high rate. Oxidation results in the buildup of organic acids and
the formation of insoluble materials or sludge. These insoluble
materials increase the viscosity of the quench oil. Thermal cracking
occurs as the oil is exposed to elevated temperatures. This thermal
cracking results in the formation of new materials; some light,
relatively volatile products and some heavy, less volatile products.
The light, volatile products lower the flash point of the oil. The
heavy, less volatile products increase the viscosity of the oil.
You may be experiencing any of the following with your quench oil:
Diminished resistance to heat
Increased oxidation
Increased thermal cracking
Non-uniformed hardening
Deterioration in hardness or finish
Sludge build-up
Uneven cooling on parts
Solution: COMO Filtration Systems
Particulate contamination does not mean that the quench oil must
be disposed of and replaced. Through multi-pass filtration, the
particulate can be removed from the quench oil and thus the life
of the quench oil can be increased. Both fine and gross contamination
can be removed through the use of multi-pass filtration. COMO Filtration
will reduce part cracking and distortions, promote uniform hardening
and improve finish quality.
Please click on the model numbers to view more information on systems
that optimally perform quench oil filtration. 501,
502,
503
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